Laser blanking lines don’t require dies, but can’t match the productivity of conventional blanking lines: This commonly held assumption has now been proven false based on real production data collected by a Schuler customer.
The 1,500-ton press at Meleghy Automotive wasn’t so young anymore: The “old girl”, as the machine is affectionately referred to by the automotive supplier’s workers in Bernsbach, was built in 1968. The aging machine’s days appeared to be numbered, as last year saw teeth break off of the pinion shaft and cracks were also found in the crown and press uprights. Despite these signs of wear, Meleghy Automotive wasn’t so eager to put its trusty system out to pasture – and instead opted for a complete modernization.
From heating and automation systems to forging presses and dies: Schuler has already implemented a large number of projects in ring preform production with great success. With its new series of ring rollers developed in close cooperation with the forging industry, the world market leader in forming technology now provides complete production lines from a single source. Schuler is presenting the machine for the first time at the EMO trade fair in Hanover, Germany (Hall 15, Booth E29), from September 18 to 23.
Experts predict that in North America alone, over 10,000 kilometers of new pipeline will be laid per year by 2020. And most of that will be spiral pipes. Tuberías Procarsa, one of the leading manufacturers of steel pipe in Latin America, is equipped for this trend: the company with headquarters in Monclova (Mexico) has put a spiral pipe plant from Schuler into operation and used it to produce large-diameter pipes.
Mongolia, a landlocked country in Central Asia, is renowned for its vast mineral resources of coal, copper, gold and iron ore. In the last years, especially consumption of grinding media has increased. The Darkhan Metallurgical Plant (DMP), established in 1990 and located around 200 kilometers North of the capital Ulaanbaatar, has now installed two automated Schuler forging lines featuring short stroke die forging hammers KGH 5.0B for the manufacture of steel balls with diameters of 100 to 140 millimeters.
25 percent lower costs for carbon-fiber reinforced plastics (CRFP), 50 percent reduction in CFRP embodied energy, and 80 percent CRFP recyclability into useful products: These are the technical goals for the Institute for Advanced Composites Manufacturing Innovation (IACMI) in Knoxville, Tennessee, which is a part of the Manufacturing USA network. With a 4,000 US ton hydraulic compression press by Schuler, IACMI is expanding a research and development vehicle scale up facility in Detroit, Michigan. The facility is operated by Michigan State University on behalf of IACMI. IACMI Charter Member The Michigan Economic Development Corporation is also providing financial support for the equipment purchase and infrastructure improvements.
After several days of assessing thousands of products from all over the world, the Servoline received the distinction “Red Dot”. With this press line, Schuler has created an outstanding design that the expert committee for the Red Dot Award: Product Design 2017 has recognized with the internationally sought-after seal of quality.
We can’t see into a press, if we could it would avoid so many unplanned downtimes, if, for example, a faulty part could be identified sooner. However, the Machine Monitoring System (MMS) of the future, which Schuler presented a model of at the EuroBLECH trade fair, provides completely new insights into presses: With the aid of comprehensive system monitoring, availability can be increased, production and parts quality can be improved, and energy consumption can be lowered. The MMS is part of the Smart Press Shop, a collection of Schuler solutions for networking in the field of forming technology.