As well as achieving in-machining efficiencies through advanced tooling technologies and strategies, there are many gains to be had earlier in the process, at the design and planning stage. Here, the digitalisation of previously manual processes such as tooling item selection and tool assembly creation can help to significantly increase efficiency and machining security. Cutting tool data can in fact be gathered more accurately and used to create precise digital twin representations – a functionality that has become fundamental in the modern workflow to prevent errors at the machining stage. Today, such processes can be fully integrated with the user’s CAM software, and can be completed with a few simple clicks as part of an easy-to-use menu-driven process.
Cutting tool and tooling system specialist Sandvik Coromant has unveiled a new range of CoroTurn® Prime multi-task and axial type tool holders to help machine shops implement the new PrimeTurning™ methodology, which enables turning in all directions. The introductions allow users to maximise the benefits of PrimeTurning on multi-task turn-mill centres and vertical turning lathes (VTLs). Complementing the company’s existing radial tool holders, Sandvik Coromant now has a complete offer for PrimeTurning operations.
Cutting tool and tooling system specialist Sandvik Coromant has unveiled a new high-feed version of the CoroMill® 745 face milling cutter, featuring a 25° entering angle for additional productivity gains when milling steel and cast iron workpieces. The new high-feed version facilitates even higher metal removal rates (MRR) in applications with depths of cut up to 2.8 mm (0.110 inch). The new cutter is set to benefit sectors such as die and mould, pump and valve, oil and gas, automotive, power generation and general engineering.
New CoroMill® Plura routers unveiled by Sandvik Coromant offer optimised milling and slotting operations in composite materials such as CFRP (carbon fibre reinforced plastic) and GFRP (glass fibre reinforced plastic). Production engineers, machine shop managers and operators will all benefit from the patented geometries provided by the new routers, particularly those in the aerospace industry, where these materials are increasingly prevalent, as well as others in sectors such as automotive, motorsport, wind power and marine.
In a move designed to greatly improve efficiency and quality in CAM operations, CoroPlus® ToolLibrary and PrimeTurning™ method from Sandvik Coromant have been integrated in Mastercam® 2018. The CoroPlus suite of connected solutions provided by Sandvik Coromant facilitates digital machining and the transition of the manufacturing industry into Industry 4.0. Mastercam is the first CAM software to integrate solutions for both CoroPlus ToolLibrary and PrimeTurning technologies.
Cutting tool and tooling system specialist Sandvik Coromant has introduced its next generation of rough-boring tools, which includes a Silent Tools™ solution. These new CoroBore® rough-boring tools are designed to surmount the challenges typically associated with rough boring, namely vibration, chip-breaking and process security – all while delivering high-end productivity.
Cutting tool and tooling system specialist Sandvik Coromant is introducing a dedicated turning insert optimised for stainless steel materials that offers increased productivity, longer tool life and higher machine utilisation. GC2220 will prove to be a major benefit to pump and valve manufacturers, as well as general engineering shops, particularly those serving sectors such as aerospace, automotive and oil and gas.
Cutting tool and tooling system specialist Sandvik Coromant has introduced its GC4335 insert grade for the turning of steels where unstable conditions or vibration issues prevail. GC4335 is designed to bring about secure and predictable machining, as well as shorter cycle times and better machine utilisation through reduced stoppages and longer insert life. Customers will benefit from an improved process with less risk of insert breakage, as well as reduced cost per component and faster return on investment.