DMG MORI will be confirming its status as a world market leader in the field of metal-cutting machine tools with 7 world premieres as well as a representative cross-section of its high-tech portfolio at the EMO in Milan.
The EMO in Milan will provide DMG MORI with the perfect showcase for new advanced technologies and innovative products. From 5 to 10 October 2015, the technology partner will be presenting a total of 7 world premieres at its stand in Hall 4. In the field of turning technology, there are 4 world firsts: the production turning machine SPRINT 32|5 (including the equally new extension stage to SPRINT 32|8) built in Italy, the second generation of the turning & milling machines CTX gamma TC in two sizes and the NLX 6000|2000 turning/milling centre for large components. The three milling innovations all originate this time from the 4thgeneration of the duoBLOCK® series. Other highlights of DMG MORI’s trade fair presentation are the introduction of the automatic lathes from DMG MORI WASINO that have been strengthening the DMG MORI product range since 1 April 2015.
Thanks to two Italian production sites, the EMO in Milan will be something of a home match for DMG MORI. Since 1969, GILDEMEISTER Italiana S.p.A. from Bergamo has been synonymous with high performance lathe technology and within the Group has a special focus on production and automatic lathe machines. Now that its site has been modernised and extended last year, DMG MORI will be setting new standards in the manufacture of machine tools. A new 1,200 m2 assembly hall has been created – accompanied by a 1,000 m2 technology centre, in which customized solutions and innovative high-tech machines are developed and can be presented to customers under production conditions.
The EMO world premiere SPRINT 32|5 and its upgrade SPRINT 32|8 are “made in Italy” as well as the universal turning machines NLX 2500SY|700 and CTX alpha 500. The turning & milling machining centre CTX beta 1250 TC, the production turning machine SPRINT 50 and the automatic multi-spindle machine GMC 20 ISM are other EMO exhibits made in Italy.
duoBLOCK® 4th generation – Strong and precise: new duoBLOCK® machining centres of the 4th generation
The latest generation of duoBLOCK® machining centres excels with its unique rigidity and extremely high precision. Above all, the sophisticated cooling system with comprehensive cooling features on the spindle head, NC round table and in the basic machine guarantees long-term precision even in the standard version.
The large modules of the duoBLOCK® series also contain numerous options for machine customization such as the precision package, which includes cooling of the entire feed drive or bed temperature control.
Furthermore, the customer can select from the widest range of spindles currently on the market – with torques up to 1600 Nm. In combination with the optional heavy duty machining packages, users get up to 50 percent better milling performance in titanium and Inconel.
The world premieres in the duoBLOCK® model series include the DMC 100 U duoBLOCK® universal milling machine and the DMC 100 H duoBLOCK® and DMC 125 H duoBLOCK® horizontal centres. The distance from the spindle to the centre of the table of the two horizontal machining centres has been increased by 200 mm, meaning that now sufficient room is available for long tools up to 900 mm.
DMG MORI WASINO – Ultra precise production lathes with 0.2 µm roundness precision for production lines in the automotive industry
WASINO, a brand belonging to AMADA MACHINE TOOLS CO., LTD, has more than 75 years of experience and develops and builds high-precision production lathes for the automotive, optical and other industries.
Now that DMG MORI has taken over the lathe portfolio of AMADA, the models are now also being integrated in the global sales and service network of the machine tool manufacturer. The product range includes the G series, the J series and the A series of which DMG MORI will present two representative models during the EMO.
The robust design and low centre of gravity of the WASINO models of theG series make them particularly suitable for applications in which a high degree of mechanical and thermal stability is required.
In combination with the linear tool carrier, the G series is thus predestined for use in finishing including for ultra-precision applications.
The J-series provides a selection of high-precision and extremely compact automatic turret lathes that are designed for quality-oriented preparation and finishing of small precision workpieces.
The models of the WASINO A series from provide users with the largest number of tool locations, and in the case of the AD-18S a counter-spindle for demanding 6-side complete machining.
The focus of these machines is high-precision machining of complex turn & mill parts.
Therefor the machines are equipped with a Y-axis and space for driven tool. The A-18S, for instance, can be set up with 18 (driven) tools.
Additionally, with the GG-05, the JJ-1, and the AA-1 the WASINO portfolio offers in each of the three series a two spindle lathe for the highly productive serial production.
ECOLINE New Design – Optimised ergonomics and greater stability
The latest design evolution of the ECOLINE model series from DMG MORI underlines the high quality claim of the machine tool manufacturer‘s entry-level segment. Significantly more robust and scratch-resistant finishes made from anodised aluminium and powder-coated metal cladding provide a high degree of value stability. DMG MORI has also designed the ECOLINE models to be even more ergonomic with regard to accessibility. The safety windows of the machines can be quickly and easily replaced from the outside. The universal turning machine ecoTurn 450 has furthermore internal chip protection that prevents damage to the window.